Recognize the hazards associated with hydraulics;
Remember that only qualified employees should perform installation and maintenance activities;
Identify safety practices to follow during pre-operation hydraulic inspections;
Identify signs of impending hose, system and cylinder failure;
Recall general safe work practices when using and working around hydraulics;
Recall what to do for injuries caused by hydraulic fluid
Hydraulic systems are extraordinarily powerful. They can lift and crush cars, houses and giant boulders. That kind of force requires strict safety measures to keep people who work on or near hydraulic systems safe. Take this course so that you will be aware of the hazards and ways to prevent accidents and to protect yourself. Ideal learners are employees who use and work around hydraulic equipment and their supervisors. Note that while this course may be used as part of an overall training plan for qualified employees who build, dismantle, maintain and repair hydraulic systems, these audiences need additional in-depth and machine-specific training that is beyond the scope of this course.
ASME Boiler and Pressure Vessel Code;
ISO 4413: Hydraulic Fluid Power - General Rules and Safety Requirements
Hydraulic systems are powerful and efficient, but when handled incorrectly, they can be extremely dangerous. The Hydraulic Safety Training is designed for anyone who works with or around hydraulic equipment and wants to stay safe, confident, and in control.
You'll learn how to identify potential dangers, prevent accidents, and work with high-pressure systems safely. Our hydraulic certifications include leak detection and lockout/tagout, as well as safe maintenance procedures. The content is hands-on, user-friendly, and applicable to real-world situations. Ready to be a hydraulic safety expert? Let's get started!
The hydraulic certification online course is designed to teach you how to apply best practices for using hydraulic machinery. This teaches you everything you need to protect yourself during the work.
Here’s an overview of the course curriculum at Learntastic:
This module introduces the fundamentals of hydraulic systems, their common uses, and the importance of safety awareness. It also covers major safety regulations and recognized industry standards you need to follow.
You’ll learn about different types of hydraulic fluids, their properties, and the potential health risks of exposure. The unit also addresses environmental responsibility, dictates proper spill response techniques, and emphasizes the use of eco-friendly alternatives.
This section addresses the functioning of hydraulic systems, including the types of hoses, adjustment of components, and system maintenance. You will also learn about the role of accumulators, seals, and proper fabrication methods.
You’ll gain insight into the most common hydraulic hazards, including overhanging loads and energy release. Real-life case studies help illustrate how accidents occur and how they can be avoided.
This module covers fundamental safety procedures such as PPE requirements, controls, and lockout/tagout. You'll be learning how to achieve a zero-energy state to minimize risk in maintenance.
Here, you’ll explore how to conduct pre-use inspections, plan maintenance schedules, and understand your role in keeping systems safe. The unit reinforces the importance of meeting industry compliance standards at every level.
Why should you take this course? Learning to use hydraulics safely is not just the smart thing to do. It also keeps you, your team, and your equipment safe. It's the difference between smooth operations and costly, dangerous mistakes.
This course gives you the tools to recognize warning signs before they become serious issues. You’ll learn how to stay ahead of potential dangers and create a safer workspace for everyone.
Hydraulic fluid injection injuries can be life-threatening. The course will teach you how to respond quickly and correctly when every second counts.
Suspended loads can shift without warning, and pinhole leaks can pierce the skin like a bullet. This training helps you spot and manage both before they cause harm.
Avoid tangled, stressed, or hazardous hose placements that lead to failures. You’ll also get hands-on knowledge of how to isolate and tag out equipment during maintenance safely.
Before any work begins, the system must be made safe. You’ll learn how to fully depressurize and isolate hydraulic equipment to eliminate unexpected energy release.
Total hose failure can stop operations or cause serious injury. This course teaches you how to prevent it through proper handling, maintenance, and safety practices.
You’ll discover simple, proven techniques for inspecting hoses and fittings. Regular inspections reduce downtime and help catch wear and tear before it turns into a costly failure.
Safety matters! With engaging, practical training, we help you prevent accidents. Over 80% of hydraulic failures come from human error. Let’s fix that together.
Our courses are developed and delivered by experienced industry professionals with in-depth knowledge of hydraulic systems, hazards, and best safety practices.
We cover all key aspects of hydraulic safety, such as fluid handling, hazard assessment, lockout/tagout procedures, and emergency response.
Our training course fits your schedule without compromising quality, regardless of whether you prefer online, in-person, or blended learning.
Learntastic uses real-world case studies, hands-on demonstrations, and simulation-based learning to reinforce key safety concepts.
Upon course completion, you receive a recognized hydraulic certification which meets regulatory requirements and improves your credentials.
We provide continuous learning resources, updates on industry safety standards, and expert support for long-term safety compliance.
Hydraulic safety training is for professionals who work with or around hydraulic systems. These include:
Equipment operators and technicians
Maintenance and repair personnel
Manufacturing and industrial workers
Safety officers and supervisors
The hydraulic certification online is governed by several key organizations in the United States that establish workplace safety standards and compliance requirements. These include:
The Occupational Safety and Health Administration (OSHA)
The American National Standards Institute (ANSI)
The National Fluid Power Association (NFPA)
The Mine Safety and Health Administration (MSHA)
UL certification Marks serve as a recognized symbol of trust in our customers’ products.
Learn to eliminate or minimize risks with a job hazard analysis. Ideal for all learners, discover additional benefits in this course.
Real stories. Real results. Here's how professionals across industries are growing with LearnTastic.
What are the safety precautions for hydraulics?
Hydraulic systems operate under extreme pressure and require safety precautions to prevent injuries and equipment failures. Thus, always inspect hoses, fittings, and components for leaks. Remember to depressurize the system before maintenance. Use only the hydraulic fluid recommended by the manufacturer. Follow proper lockout/tagout (LOTO) procedures and keep the work area clean and free of oil spills.
What PPE is needed for hydraulics?
Working with hydraulics requires proper personal protective equipment to stay safe. Safety goggles or face shields protect your eyes from fluid sprays. Wear heavy-duty nitrile or chemical-resistant gloves to avoid direct contact with hydraulic fluids. Steel-toe boots can protect your feet from falling tools or components. In noisy areas, use hearing protection to guard against loud hydraulic equipment sounds.
Why is working with hydraulics a risk?
Hydraulic systems are hazardous due to the pressure they operate under and the nature of the equipment. Sudden, unexpected movement of components can lead to crush accidents. Hot hydraulic fluid can cause serious burns, while leaks on the floor create slip hazards. If components are poorly maintained or fail, the system can break down suddenly, which can put both people and machinery at risk.