Lockout/Tagout (LOTO) Programs and Procedures

LOTO Training - An Overview 

In 2023, the fatal work injury rate in the U.S. was 3.5 deaths per 100,000 full-time workers, with one worker losing their life every 99 minutes due to job-related injuries, up from every 96 minutes in 2022. A significant portion of these tragedies involved the unexpected startup of machines or the uncontrolled release of energy, incidents that are entirely preventable with the right training.

Our LOTO training course is designed to provide you with the knowledge and hands-on techniques you need to manage hazardous energy in the workplace safely. You will learn to recognize energy sources, use lockout/tagout devices, and execute step-by-step procedures to safely de-energize equipment for service or maintenance. The course includes OSHA mandates, real-life examples, and best practices to enable you to not only know the "how" but also the "why" behind every procedure. Enroll now to obtain your LOTO certification so you can safely and efficiently control hazardous energy at work.

Course Curriculum

Our LOTO certification course covers all aspects of energy control procedures through interactive lessons and practical applications. Every module provides simple-to-follow steps that you can implement directly on the job to enhance safety and meet the regulations.

Unit 1: Basics of LOTO 

Discover what LOTO (Lockout/Tagout) is and why it’s crucial for workplace safety. This unit explains types of hazardous energy, such as electrical, mechanical, hydraulic, and thermal energy, and highlights the purpose behind energy control programs. Learn how proper LOTO procedures prevent accidents, injuries, and fatalities in environments like manufacturing, construction, and industrial operations.

Unit 2: Energy Control Program Components

Describe the most important aspects of an effective energy control program. Learn written policies, training requirements for employees, periodic inspections, and how these components work together to create an overall safety system.

Unit 3: Lock and Tag Application

Practice the step-by-step procedure for the correct use of lockout/tagout devices. This module addresses preparation, shutdown notice, equipment isolation, energy release, verification, and locking the equipment with the appropriate devices to avoid accidental startup.

Unit 4: Safe Lock and Tag Removal

Follow precise procedures for safely removing locks and tags when work is complete. Master techniques for inspection, notification, verification, device removal, and equipment restart to ensure everyone's safety during the transition back to operation.

Unit 5: Handling Special LOTO Situations

Understand complex scenarios that require additional safeguards and coordination. This unit addresses testing during lockout, coordinating with contractors and outside personnel, managing shift changes, and implementing group lockout procedures when multiple workers are involved.

Benefits of the Course

Proper lockout tagout training delivers powerful advantages that extend far beyond basic compliance. These critical skills protect lives, enhance productivity, and create safer workplaces. According to OSHA, compliance with the lockout/tagout standard prevents an estimated 120 fatalities and 50,000 injuries each year. Discover how this essential training benefits you and your organization:

Prevent Life-Threatening Accidents

Uncontrolled releases of energy can cause crushing, amputation, electrocution, burning, and even death. LOTO certification empowers you to avoid these catastrophic accidents through the application of the right procedures for energy control.

Ensure Regulatory Compliance

OSHA considers LOTO violations so serious that they consistently rank among the top 10 most cited violations each year. Proper training helps you understand and follow federal requirements, through which you can avoid costly penalties that can exceed $16,000 per violation.

Enhance Work Efficiency

Safe maintenance practices make equipment perform better and last longer. Familiarity with the proper LOTO procedures will enable you to reduce lost time due to accidents and equipment damage. This enhances productivity and efficiency and also maximizes the life of valuable equipment.

Develop Career-Enhancing Skills

LOTO certification shows your commitment to workplace safety and professional growth. These in-demand skills make you more valuable to current and future employers across industries, opening doors to advancement opportunities and positions with greater responsibility and higher compensation.

Why Choose LearnTastic as Your LOTO Certification Course Provider

At LearnTastic, our goal is to create real safety experts through LOTO training. What makes us your go-to choice for energy control training is our commitment to quality instruction and practical application.

Nationally Recognized Certification

Our LOTO training is recognized by 98% of employers across the country, immediately verifying your credentials and showing your dedication to workplace safety standards.

Continuing Education Credits

Earn 0.04 CE credits while you learn important rules of safety. This keeps your professional certifications up to date and opens doors for career development in operations and safety.

Instant Certification Upon Completion

Receive your lockout tagout certification immediately after passing the final assessment – no waiting periods or delays. Download, print, or share your credentials right away to prove your qualification for safety-sensitive positions.

Regulatory-Approved Content

All training materials fully align with current OSHA standards and industry best practices, such as performing regular inspections of lockout/tagout procedures, using proper labeling and color-coding for lockout devices and training workers on energy isolation procedures specific to the equipment they use. This is to ensure you meet compliance requirements while gaining practical, applicable knowledge.

Self-Paced & Mobile-Friendly Learning

Complete your training anywhere, anytime with our responsive platform that works across all devices. Learn at your convenience without disrupting your work schedule or personal life.

Who Should Enroll for LOTO Training

Energy hazards exist across numerous industries, such as manufacturing, construction, oil & gas, automotive repair, energy and utilities, and food processing. Thus, LOTO training is essential for a wide range of workers. This course provides important safety knowledge for anyone who works with or around powered equipment. Don't wait until it's too late, sign up for our course today if you are:

• Maintenance personnel and technicians

• Factory and manufacturing workers

• Electricians and electrical workers

• Construction laborers

• Plant and facility managers

• Industrial mechanics

• HVAC technicians

• Safety managers and coordinators

• Supervisors in industrial settings

• Energy and utility workers

Regulatory Boards

Our Loto course meets all relevant regulatory standards, ensuring you receive compliant training recognized nationwide. Aligned with OSHA requirements and accredited by over 100 professional boards, our certification shows your commitment to established safety protocols:

• OSHA 29 CFR 1910.147 - The Control of Hazardous Energy (Lockout/Tagout)

• OSHA 29 CFR 1926.417 - Lockout and Tagging of Circuits

• OSHA: Control of Hazardous Energy (Lockout/Tagout) Guidelines