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Thinking about operating a forklift? It’s not just about moving heavy loads; it requires proper training, certification, and meeting the minimum age requirement. So, how old must you be to operate a forklift? According to Occupational Safety and Health Administration (OSHA) regulations, you must be at least 18 years old to operate a forklift in the U.S. legally. This rule is in place to ensure workplace safety and prevent accidents caused by inexperienced operators. Let’s take a closer look at why this requirement matters and how you can get certified the right way.

Read More: How Long Does It Take to Become Forklift Certified and Operate a Forklift Safely?

How Old Must You Be To Operate A Forklift?

The age requirement to operate a forklift depends on the country and industry. In the United States, the Occupational Safety and Health Administration (OSHA) sets the rules.

  • The minimum age to operate a forklift in the workplace is 18 years.

  • Workers under 18 cannot operate forklifts in non-agricultural jobs.

  • For agricultural work, the minimum age is 16, but only under specific conditions.

This rule is in place to protect young workers from injuries and accidents.

Why is There an Age Requirement?

Operating a forklift is not the same as driving a car. Forklifts are heavy, powerful, and used in busy workplaces like warehouses and construction sites. If not handled correctly, they can cause serious accidents. The risks are high, and young workers may not have enough experience or judgment to manage them. To protect workers and prevent workplace injuries, there is a strict age requirement for forklift operations.

OSHA Regulations for Forklift Operators

According to the National Safety Council, forklifts were responsible for 73 work-related deaths in 2022 and 24,960 nonfatal injuries in 2021-2022. Additionally, OSHA estimates that approximately 70% of forklift accidents could be prevented with standard safety measures. Once you know how old you must be to operate a forklift, you might wonder why there is even an age restriction. This is because OSHA has set some standards for the safety of the workers, which are discussed as follows: 

  1. Proper Training

Before operating a forklift, workers must complete an OSHA-approved training program. Forklift training teaches them about forklift controls, workplace hazards, and safe operation techniques. 

It includes both classroom instruction and hands-on practice. Without proper training, a worker may not know how to operate a forklift safely, increasing the risk of accidents.

  1. Forklift Certification

After completing training, workers must pass a test to get certified. Forklift certification proves that the worker understands safety rules and knows how to operate a forklift in different situations. An uncertified worker cannot legally drive a forklift, even if they are over 18.

  1. Supervision

Employers must ensure that only trained and certified workers operate forklifts. They must also supervise new forklift operators until they gain enough experience. If an uncertified worker is allowed to drive a forklift, the employer can face legal penalties. Proper supervision helps prevent workplace accidents and protects workers.

  1. Regular Evaluation

OSHA requires forklift operators to be re-evaluated every three years. This ensures that they continue to follow safety rules and operate forklifts correctly. If an operator is involved in an accident, they must undergo additional training before they can drive a forklift again. Regular evaluations help maintain workplace safety and reduce the chances of accidents.

Agricultural Work and Forklift Operation

In some cases, workers as young as 16 years old can operate a forklift, but only in agricultural jobs. The Fair Labor Standards Act (FLSA) allows this under strict conditions.

  1. Proper Training

A 16-year-old working in agriculture must receive the necessary training before operating a forklift. They must learn about forklift controls, safety rules, and hazard management. Without training, they may not be able to operate the machine safely, increasing the risk of accidents.

  1. Limited Tasks

Even in agriculture, young workers cannot perform hazardous tasks. They are only allowed to use forklifts for light-duty work. They cannot operate forklifts in dangerous areas or lift very heavy loads. 

  1. Safe Work Environment

Employers must ensure that the workplace is safe for young workers. They must follow all safety regulations and provide proper supervision. 

If the work environment is not safe, young workers should not be allowed to operate a forklift. 

Read More: What is OSHA Training? All You Need to Know

Penalties for Breaking Age Restrictions

Employers who permit individuals under 18 to operate forklifts are subject to significant penalties. Fines for such violations can range from $7,000 to $70,000, depending on the severity and nature of the infraction. 

  1. Fines

OSHA can impose heavy fines on companies that violate forklift safety laws. These fines can be thousands of dollars, depending on the severity of the violation. If an employer repeatedly allows underage workers to operate forklifts, the penalties can increase.

  1. Legal Action

If an underage worker gets injured while operating a forklift, the employer can face lawsuits. The worker or their family may sue the company for negligence. In such cases, the employer may have to pay compensation for medical bills, lost wages, and other damages.

  1. Workplace Shutdowns

In extreme cases, OSHA may shut down a workplace if safety rules are ignored. If an employer repeatedly allows underage or untrained workers to operate forklifts, OSHA can stop all operations until the company follows safety laws. Following OSHA regulations and age restrictions is essential to ensure workplace safety. Employers must verify the age and training of all forklift operators to avoid legal and financial consequences.

Forklift Training Requirements for Operators

Even for those over 18, training is mandatory before operating a forklift. OSHA requires a structured training program to ensure safety in the workplace. Training includes:

Read More: What is OSHA Training? All You Need to Know

  1. Classroom Instruction

Operators must first learn about forklift controls, workplace hazards, and safety regulations. The instruction includes understanding load limits, proper lifting techniques, and accident prevention methods. Workers must also learn about OSHA rules to ensure compliance with safety laws.

  1. Hands-On Training

After classroom learning, operators must practice driving a forklift under supervision. They learn how to lift and move loads, navigate in tight spaces, and operate forklifts in real workplace conditions. Hands-on training ensures they develop the necessary skills to handle a forklift safely.

  1. Performance Evaluation

Operators must pass a test to prove they can safely use a forklift. Workers must demonstrate their ability to control the forklift, follow safety procedures, and respond to potential hazards in the workplace.

  1. Refresher Training

OSHA requires forklift operators to undergo refresher training every three years. If a worker is involved in an accident, caught using a forklift unsafely, or assigned to a new type of forklift, they must complete additional training before resuming work.

Read More: Differences Between OSHA 10 and 30 Course

Common Forklift Accidents and Their Causes

Proper training, certification, and adherence to OSHA safety regulations can help prevent most of these accidents. Employers must ensure that forklift operators are well-trained and follow workplace safety rules at all times. Some of the common forklift accidents and their causes are:

Type of Accident

Cause

Explanation

Forklift tipping over

Overloading or uneven weight distribution

If a forklift carries a load heavier than its capacity, it can lose balance and tip over. Uneven weight distribution also increases the risk of tipping, especially when turning or driving on an inclined surface.

Hitting a worker

Poor visibility or careless driving

Forklifts have blind spots, and if the driver is not careful, they may not see workers nearby. Fast driving, distractions, or failure to check surroundings can result in collisions with pedestrians.

Falling loads

Incorrect stacking or sudden movements

If loads are not stacked properly, they can shift and fall during movement. Sharp turns, sudden stops, or lifting loads incorrectly can also cause materials to fall, posing a danger to workers.

Collision with objects

Speeding or lack of attention

Driving too fast or not paying attention to surroundings can lead to crashes with walls, shelves, machinery, or other forklifts. 


Forklift Safety and Age Limits: The Final Word!

So, how old must you be to operate a forklift? The age requirement to operate a forklift is 18 years in most workplaces. This rule protects young workers from workplace hazards and reduces accidents. OSHA regulations ensure that forklift operators are properly trained and certified. 

Employers must follow these rules to create a safe and legal work environment. Following safety guidelines not only prevents injuries but also helps businesses avoid legal penalties.

Reference:

https://www.osha.gov/powered-industrial-trucks

https://heavyequipmentcollege.edu/the-key-osha-rules-for-forklifts/ 

https://www.forkliftacademy.com/how-old-must-you-be-to-operate-a-forklift


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LearnTastic

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LearnTastic

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LearnTastic is a trusted leader in professional certification, offering expertly-designed online courses in OSHA training, physical therapy continuing education, caregiver certification, and more. Our flexible programs help professionals meet regulatory requirements, enhance skills and advance their careers. With a focus on practical, up-to-date learning, we empower professionals to thrive in their industries.